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  4. Dehumidification when filling & packing

Dehumidifying when filling and packing

TTR adsorption dryers are particularly easy to adjust

The humidity level during filling and packing in the chemical and pharmaceutical production must be precisely controlled. After all, the damage would be immense should hygroscopic products go lumpy, start to stick or their shelf life decrease. Using our adsorption dryers, process air conditioning is no problem.

Active agent powders, granules, dragées and pharmaceutical packaging have a major disadvantage: They attract humidity. It takes no time at all for an entire batch to go lumpy or sticky, when the humidity level is not kept constantly at the target value – which are often very low percentages of humidity. And especially when dealing with medicine, contamination through humidity can have disastrous consequences for the shelf life.

Adsorption dryers of the TTR series protect hygroscopic bulk material

In order to ensure process air conditioning during filling and packing, we often utilize adsorption dryers of the TTR series for our customers in the chemical and pharmaceutical industry. These dehumidifiers are available in numerous model variants for different requirements and with two separate air flow ducts (TTR Trisorp Dual principle of operation) characterized by an especially simple adjustability. Furthermore, with the internal heat recovery as well as the high level of resilience and performance of the special rotors they rank among the most economical adsorption dryers of their kind. The TTR series comprises both stationary and mobile adsorption dryers. You can recognize the stationary devices in the product overview by the 4-figure model numbers, the mobile devices bear 3-digit numbers.

Models marked with "D" as in the Duoventic air volume regulation

Both adsorption dryers of type "D", TTR 400 D and TTR 500 D, come as standard equipped with the innovative Duoventic air volume regulation. Therefore, both fans of the separate air circuits can be controlled independently via an infinitely variable electronic regulation. The specialists of our industrial service team will gladly find out, whether the "D" types are appropriate for the dehumidification of your filling or packing processes.

Drafting and test run: make use of our industrial services

For the chemical industry and pharmaceutical production the Trotec Group not only supplies devices for dehumidification related to hygroscopic bulk material and packaging. In consultation with you we also develop the dehumidification concept for your filling system or the packaging area. We further provide mobile dehumidifiers to test the concept beforehand in trial operation. Only after measurements have proved that the humidity level can be controlled as desired will your final solution be launched.

Make use of our best practice industrial services

Make use of Trotec's best practice industrial services

Since every industrial undertaking has characteristic process flows, installations and facilities, every air treatment solution demands case-specific device configurations. All in all, the combined effects of air currents, humidity conditions and temperature fluctuations are often hard to calculate on a purely theoretical basis, e.g. in airlock areas or on conveying paths. The consequence: Unnecessary additional costs due to an overestimated demand or – even worse – solutions not working sufficiently in real life.

You can count on our experts

In order to precisely calculate the demand in the industry and to develop tailor-made concepts for climate conditioning experienced climate specialists are needed. Rely on our team of experts as well as the industrial services: We analyse the individual requirement situation with you present on site, determine the specific demand for devices and develop a tailor-made project solution right up to the exact positioning of the devices.

Just give us a call at +49 2452 962-777 – our industry consultants will be pleased to help you personally and provide information regarding our best practice industrial services. Or send a request indicating your personal requirements directly to our industry experts. We will answer promptly!

Upon request, we also produce customized desiccant dehumidifiers as special models

Upon request, we will readily produce tailor-made desiccant dehumidifiers as special models “made in Germany” perfectly geared to your needs, e.g.:

  • TTR industrial desiccant dehumidifiers with hygienic design
  • TTR industrial desiccant dehumidifiers for PWIS-free dry air
  • TTR industrial desiccant dehumidifiers with extremely low dew point

Makes use of the possibility of having special models with tailored components for your individual needs planned, designed and manufactured in close consultation with our specialists.
Click here to find out more ...

Further application examples for air dehumidification

  • Dehumidification in the meat industry

    Especially in meat processing and sausage production, optimal hygiene is paramount. This is the only way to guarantee a good product quality. Therefore, strict hygienic requirements have to be met when handling meat – particularly in cooling areas where raw products are processed. But due to the low temperatures and high humidity levels, this is exactly where to expect the greatest dangers:...

    Additional information
  • Dehumidification and meat aging

    Dry aging is certainly an art in itself. Meat lovers appreciate the complex and time-consuming procedure involved in the making of this outstanding type of beef. It is not without reason that dry-aged beef is considered to be the best type of steak in the world. It not only calls for an excellent beef quality. Also vital for the aging facilities is the ideal technical equipment. Experts check the...

    Additional information
  • Dehumidification for pig breeding

    Excessive humidity values and high temperatures are anything but agreeable climate conditions for the pigs kept on such farms. Be it breeding or fattening: The animals need an optimized stable climate in order to stay healthy and productive. The application of professional dehumidifiers ensures agreeable temperatures and an improved air quality, consequently immensely enhancing the pigs'...

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  • Humidity regulation in cheese dairies

    The ripening of young cheese may be the most important step in cheese production. For soft cheese, the ripening process takes several days or weeks. For sliced and hard cheese, this process even takes several months or years. The climate plays a significant role in the development of cheese and the assurance of product quality. Usually, the temperature ranges from 7 to 15 degrees Celsius and the...

    Additional information
  • Dehumidification in the confectionery manufacturing

    As part of the quality assurance dehumidifiers belong into every confectionery and chocolate factory: The devices ensure dry ambient air in the entire production chain. All of the production stages and room sizes can be equipped with dehumidification systems and the corresponding measuring technology. Sector-specific problems are prevented as follows.

    Additional information
  • Lyophilisation tunnels and frozen storage

    The food industry is facing a paradox: On the one hand, turning water into ice is the raison d'être of lyophilisation tunnels and cold stores. On the other hand, icing is a major problem in this process. Ice, hoarfrost and fog in the cooled production infrastructure lead to costly accidents and malfunctions right up to production losses. Setting up additional industrial dryers prevents icing by...

    Additional information
  • Dehumidification in supermarkets

    A supermarket has various sections requiring different climate conditions. For instance there are fresh food areas holding fruit and vegetables which need to be cooled constantly to keep the goods fresh for as long as possible. It gets even colder at fresh meat counters and in the frozen food section. A run-of-the-mill air-conditioning system can usually not efficiently cater to such a wide...

    Additional information
  • Climate-optimised cannabis production

    With the globally increasing legalisation of cannabis, indoor growing has established as a second cultivation method in addition to the conventional cultivation approach outdoors, in order to increase the harvest yield to a maximum independently of changing climate conditions outdoors. However, indoor growing in special cultivation halls/greenhouses as well as the drying process following the...

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  • Vertical farming & indoor gardening with hydroponics

    According to a prognosis by the United Nations, the world’s population will have almost increased to some 10 billion people in 2050 – three quarters of them in urban spaces. For decades, cities have been growing steadily and the population density in many regions have increased continuously. As a result, urban centres are extending more and more and swallow valuable farmland. Additionally, large...

    Additional information

Trotec products for the plastics industry

Application examples for the plastics industry

  • Air conditioning industrial processes

    Concepts with stationary or mobile dehumidification are frequently used for the process air conditioning in the industry. Often drier air is required locally in machines, plants or individual operating processes – a constant supply regardless of the surrounding conditions. For this purpose, the Trotec Group provides powerful adsorption dryers for industrial customers.

    Additional information
  • Dehumidification when filling & packing

    The humidity level during filling and packing in the chemical and pharmaceutical production must be precisely controlled. After all, the damage would be immense should hygroscopic products go lumpy, start to stick or their shelf life decrease. Using our adsorption dryers, process air conditioning is no problem.

    Additional information
  • Dehumidifying & air cleaning in storages

    The Trotec Group provides different dehumidification solutions – from the condensation dehumidifiers of the DH series to the adsorption dryers of the TTR series. Both are available as mobile and stationary versions. We offer the right dehumidification technology for every depot or dispatch warehouse. Innovative measuring devices and data loggers complete the dehumidification concept for storage...

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  • Drying hygroscopic bulk material

    Varying and too high humidity values can ruin the pourability of powders and granules – and thus entail high consequential costs. In order for hygroscopic bulk material not to go lumpy nor to block hauling paths, the entire air in the chemical and pharmaceutical production must be pre-dried. Using adsorption dryers of the TTR series that's no problem.

    Additional information
  • Drying after silo cleaning

    After the cleaning of storage containers and silos you have to count on them to be fully dried for new bulk material to be protected against moisture from the beginning. And since drying can be effected in a quick and economical manner, we advise decision makers from the chemical and pharmaceutical industry to consider our high-performance dryers of the TTR series.

    Additional information
  • Drying compressed air

    The most frequent causes for a production stop are too much water vapour in the machines and installations, and corrosion inside the pipelines. Therefore, too humid compressed air should be avoided by all means. An effective option is the use of high-performance dehumidifiers. The answer to the question of how dry the compressed air has to be in order to guarantee optimum production conditions and...

    Additional information
  • Cable repair

    In the industrial sector, cables are often exposed to the toughest environmental conditions. Consequently, defects occur causing an interruption of the necessary power supply – in many cases for a longer period of time. To avoid serious production losses or to perform maintenance work as quickly as possible, cable breaks and defects are located with the help of infrared thermography. Cables used...

    Additional information